Free-fall test facility



Feb. 3, 1970 H. L. PAYNTER ET AL FREE-FALL TEST FACILITY Original FiledMarch 12, 1965 FIG. 2

2 Sheets-Sheet 1 III/[1U Ill/[IIII/ Ill/ III Ill/[ll/II/I/ 29 I 28 W Hl/ ///I /////////1/////////// l/l/l 1/1 [11 l Ill/J! ///l//////////INVENTOR. HOWARD L. PAYNTER VERNAL M. TYLER DENNIS F. SATTERLEE ATTORNEYFIG. 3

Feb. 3, 1970 PAYNTER ET AL Re. 26,784

FREE-FALL TEST FACILITY 10 21' 36 22 v C |8| I 35 INVENTOR. HOWARD L.PAYNTER 26 VERNAL M. TYLER BY DENNIS F. SATTERLEE i7 024M FIG 6 ATTORNEYUnited States Patent Ofice Re. 26,784 Rieissuiecl Feb. 3, 1970 Int. Cl.Gtllp 1/02 US. Cl. 73432 13 Claims Matter enclosed in heavy bracketsappears in the original patent but forms no part of this reissuespecification; matter printed in italics indicates the additions made byreissue.

ABSTRACT OF THE DISCLOSURE The behavior of a test specimen in a reducedgravity or fractional gravity environment is examined by dropping a testcapsule from a drop tower along a vertical drop path. The test capsulehas a container movably supported therein for housing a test specimenand constant force springs accelerate the container relative to the testcapsule during free-fall of the test capsule.

This invention relates to a free-fall test facility and moreparticularly to a test cell which is allowed to drop in a reducedgravity (reduced g) or fractional gravity (fractional -g) environment sothat certain phenomena. and particularly the phenomena of the molecularforces in liquids, may be Observed under such conditions.

This reduced g or fractional g situation exists in orbital spacevehicles and particularly those vehicles which are in a coasting orbitsuch that water, propellants and other liquids used during space travelbehave differently than in a more mundane environment. Thus, it isnecessary to become familiar with this phenomenal behavior of liquids sothat they may be controlled during space flight in an acceptable manner.For example, it has been found that when the gravitational force isremoved, the molecular forces and capillary forces become controlling,resulting in rather unusual positioning of a liquid within itscontainer. With respect to propellants, it is necessary to control theposition of the fluid within the container so that it will be or can belocated at the outlet, as for the restarting of the vehicle engine.

Previous attempts to provide such devices have been unsatisfactory. Someof these devices have been very complex, making the cost prohibitive andthe reliability uncertain. Other such devices have introduceduntolerable errors into the system resulting in unreliable measurementsand data.

Among the objects of this invention are to provide a free-fall testfacility for conducting tests of the behavior of various substances,particularly liquids, in a reduced gravity or fractional gravityenvironment; to provide such a test facility having an outer capsulewith a test cell therein, the test cell being adapted to fall within theouter capsule as it is dropped; to provide such a test facility whichutilizes constant force springs to provide a reduced gravityenvironment; to provide such a test facility in which a constant forcespring is connected between the test cell and the outer capsule; toprovide such a test facility in which a vacuum is maintained in theouter capsule; to provide an alternative test facility having an outercapsule, a smaller inner capsule Within said outer capsule and a testcell within the inner capsule, the inner capsule being adapted to fallwithin the outer capsule as it is dropped and the test cell beingadapted to fall within the inner capsule as it falls; to provide such analternative test facility in which a constant force spring is providedbetween the test cell and the inner capsule; to provide such analternative test facility in which a vacuum is provided in both theouter and inner capsules; to provide such a test facility in which theforce of the constant force spring may be changed to create dilferentfractional gravity environments; to provide such a test facility whichis simple in construction; and to provide such a test facility which ishighly effective in operation.

Additional objects and novel features will become apparent from thedescription which follows, taken in conjunction with the accompanyingdrawings in which:

FIG. 1 is a diagrammatic, vertical section through a test facility ofthis invention showing a test cell suspended near the bottom of an outercapsule prior to a free-fall test;

FIG. 2 is a diagrammatic, vertical section, similar to FIG. 1, butshowing the position of the test cell within the outer capsule abouthalfway through a free-fall test;

FIG. 3 is a diagrammatic, vertical section, similar to FIG. 1, butshowing the position of the test cell within the capsule at the end offree-fall test and the associatcd drop tower FIG. 4 is a diagrammatic,vertical section, similar to FIG. 1, of an alternative test facility buthaving a smaller inner capsule suspended near the top of the outercapsule and a test cell suspended adjacent the bottom of the innercapsule prior to a free-fall test;

FIG. 5 is a diagrammatic, vertical section similar to FIG. 4, butshowing the position of the inner capsule and test cell about halfwaythrough a free-fall test; and

FIG. 6 is a diagrammatic, vertical section, similar to FIG. 4, butshowing the position of the inner capsule and the test cell at the endof a free-fall test.

In accordance with this invention, a test facility F is provided inFIGS. 1-3 which includes an outer test capsule 0, provided with a long,cylindrical body 10, having a truncated conical upper portion 11 and asimilar truncated conical lower portion 12. A cap 13, conveniently madeof magnetic material, closes the upper end of upper portion 11 and isadapted to hold outer capsule 0 against an electromagnet 14 which may beenergized through wires 15 and 16. Thus, prior to a free-fall test,outer capsule O is held by energized electromagnet 14, but upondeenergization of the magnet, the capsule is permitted to fall and thetest is run. The lower end of lower portion 12 is closed by a roundednose 17 which is adapted to absorb some of the forces of impact at theend of the fall. Advantageously test facility F may be decelerated byfalling into a suitable decelerating device, such as a bin 20 filledwith wheat 30 [(not shown)].

A test cell C is provided in outer capsule 0. If desired, the top oftest cell C may be made of magnetic material to hold it against cap 13when electromagnet 14 is energized. The outer capsule O is evacuated toa vacuum, such as 3.0 mm. Hg. Thus, when electromagnet 14 isdeenergized, both outer capsule O and test cell C will start to fall.However, outer capsule 0 will be slowed by the resistance or drag causedby the ambient air Whereas, test cell 0 will fall within the vacuum ofouter capsule O and will therefore fall at a faster rate and provide azero g environment within the test cell. Of course, other means forholding and releasing the capsule other than an electromagnet may beused.

By supporting the test cell C within the capsule by constant forcesprings, such as Negator springs manufactured by Hunter Spring Companyof Hatfield, Pennsylvania, the acceleration of the test cell can beincreased to provide a negative gravity (negative g) environment withinthe test cell or its acceleration can be decreased to provide a reducedg environment within the test cell. In both the embodiments of FIGS. l-3and FIGS. 4-6, the reduced -g arrangement is described wherein therelative position of the test cell within the capsule changes frombottom to top due to the force exerted on the test cell by the constantforce springs so that a fractional g environment is provided during thetest. However, the force values of the springs could be chosen so thatthe test cell moves from the top of the capsule to the bottom during thefree-fall test to create a negative g environment, if desired.

In the embodiment of FIGS. l3, test cell C is suspended from the lowerend of a pair of constant force springs 18 and 19 which are mounted onand adapted to be wound around spindles 21 and 22, respectively, whichare journaled in suitable bearings (not shown) attached to oppositesides of upper portion 11. Lower pair of constant force springs 23 and24 have the upper end thereof attached to the bottom of test cell C andthe other end of each spring wound around spindles 25 and 26,respectively, which are journaled in suitable bearings (not shown)attached to opposite sides of lower portion 12. By choosing the springsso that the force exerted by springs 18 and 19 is slightly greater thanthat exerted by Negator springs 23 and 24, test cell C can be caused tomove upwardly within the tubular body 10 of outer capsule during afree-fall test, Thus, a fractional g environment will be created withinthe test cell. Accordingly, as the test facility F falls and reaches themidpoint of its fall, the test cell will reach a position above midwayin tubular body 10. as in FIG. 2. As the test facility F continues tofall, test cell C will continue to move upwardly in outer capsule 0 sothat at the end of the fall the test cell C will be near the top ofouter capsule O, as shown in FIG. 3. It will be understood, of course,that constant force springs having different values may be chosen tovary the fractional -g environment in the test cell. Thus, for a givenset of springs, test cell C may only move a portion of the distance fromthe bottom of outer capsule O to the top thereof. Also, if desired, onlya single constant force spring or a single set of constant forcesprings, such as attached between the top of the test cell C and the topof the capsule O, can be used with the test cell sitting at the bottomof the outer capsule prior to a fractional -g test. Similarly, such anarrangement of constant force springs could be provided between thebottom of the test cell and the bottom of the capsule if a negative gtest is to be run, with the test cell being suspended adjacent the topof the capsule by a fusible wire prior to the test. The wire will thenbe fused as the test begins allowing the constant force spring orsprings to exert a downward force on the test cell. For convenience, aconstant torque motor made up of a plurality of constant force springs,connected to the test cell by a single cable, could be used.

Advantageously, test cell C may contain a test specimen 27 in a flask 28positioned in a Plexiglas box 29 filled with water 31. A camera 32 isalso mounted in the test cell and is positioned so as to observe thereaction of the test specimen 27 during the free-fall drop, The water 31within the Plexiglas 29 serves as an aid to eliminating photographicdistortion. Conveniently, a planar lighting technique is used wherein anarrow plane of light is directed through the box at right angles to thecamera.

The embodiment shown in FIGS. l-3 is adequate for tests where thedistance through which the test facility falls is quite small. However,where the drop distance is great, certain errors which may creep intothe system become significant. For example, because of the drag from theatmosphere on outer capsule 0, it will accelerate at a slightly slowerrate than the acceleration of gravity. This resultant force could betransmitted from the outer capsule O to the test cell C through Negatorsprings l8, 19, 23 and 24. Since it is virtually impossible toaccurately measure this force, the test results, particularly during ashort fall may be valueless. Furthermore, this arrangement may beadversely affected by the wind gusts. To overcome this problem a smallfree-falling inner capsule may be provided within an outer capsule O, asin the embodiment of FIG. 4. The outer capsule O is identical inconstruction to outer capsule O of the previous embodiment, but thecylindrical body may be longer, if desired to accommodate inner capsuleI. A truncated upper portion 11 and truncated lower portion 12' areconnected to the ends of body 10'. A cap 13', made of magnetic materialcloses the upper end of upper portion 11 and is adapted to hold outercapsule 0' against an electromagnet 14' which may be energized throughwires 15 and 15. The lower end of lower portion 12 is closed by arounded nose 17. The inner capsule I is constructed similarly to outercapsule 0 but is somewhat smaller and does not have a nose 17, Thisinner capsule includes a cylindrical body 33, a truncated upper portion34 and a truncated lower portion 35, as shown. The upper portion isadvantageously provided with a cap 36 which is conveniently made ofmagnetic material and is attracted to cap 13' by the electromagneticforce of electromagnet 14' prior to a test, as in FIG. 4. Lower portion35 is conveniently closed by a flat circular plate 37.

The test cell C is supported by a pair of upper constant force springs18 and 19 which are wound on spindles 21' and 22, respectively,journaled in suitable bearings (not shown) on opposite sides of upperportion 34 of inner capsule I. Lower Negator springs 23' and 24 eachhave one end attached to the bottom of test cell C and the other end iswound around spindles 25' and 26', respectively, which are journaled insuitable bearings (not shown) on opposite sides of lower portion of theinner cell inner capsule I. Conveniently, the air in both outer capsuleO and inner capsule I may be evacuated prior to a test.

Conveniently, test cell C contains similar test apparatus as test cellC. In this regard, the test cell may be provided with a test specimen27, which may be a liquid in a flask 28 positioned in a Plexiglas box29' which is filled with water 31'. A camera 32' is also mounted in thetest cell and is positioned so as to observe the reaction of the testspecimen 27' during the fractional or reduced gravity situation, The box29' is filled with water to avoid the camera observing a distortedimage.

Thus, it can be seen that when th power to electromagnet 14 is cut offboth the outer and inner capsule will begin to fall. However, the innercapsule I will fall at slightly faster rate than the outer capsule 0because the outer capsule will be slowed down by the air of thesurrounding atmosphere whereas the inner capsule I is falling in thevacuum within outer capsule 0', The relative positions of the capsulesduring a test drop can be seen in FIGS. 5 and 6. In FIG. 5, the innercapsule has fallen to a position about midway in the outer capsule atthe midpoint of the test drop. At the time of impact, however, the innercapsule I will be at the lower end of outer capsule O, as in FIG. 6.During the free-fall test, the constant force springs will cause thetest cell C to move upwardly within the inner capsule I, as in FIGS.4-6, thereby subjecting the test specimen 27' to a fractional genvironment. Of course, the springs could be chosen so that they exert adownward force on the test cell, if desired, to subject the testspecimen to a negative g environment. As in the previous embodiment, thetest cell need only be supported from one end by one or more constantforce springs or by a cable connected to a constant torque motor, theother end being held by a fusible wire or other means prior to the testwhen a negative g test is to be run or allowed to sit on the bottom ofthe inner test capsule prior to a fractional g test.

As can readily be seen, any wind gusts which may affect the movement ofouter capsule 0' will not affect inner capsule I or test cell C withinthe inner capsule.

Thus, the test cell C is completely isolated from outside conditions.

Thus, the objects and novel features hereinbefore set forth have beenfulfilled to a marked degree. A test capsule has been provided forconducting tests of the reaction of various substances in a negativegravity or fractional gravity environment. Furthermore, the test capsuleutilizes constant force springs to provide an acceleration other thanzero gravity. In the embodiment of FIGS. 1-3 the test cell is connectedto the test capsule by means of the constant force springs and a vacuumis maintained in the outer test capsule so that the test cell will fallwithout being subjected to the drag of the atmosphere. An alternativecapsule arrangement is shown in FIGS. 4-6 in which an inner capsule isprovided within the outer capsule and falls freely within the outercapsule which has a vacuum therein. The test cell is connected betweenthe upper and lower ends of the inner test capsule by means of constantforce springs and a vacuum is also provided in the inner capsule. Theconstant force springs provide for an acceleration of the test cell at alesser or greater rate than the rate of gravity, creating a fractional gor negative -g environment in the test cell.

Although a preferred and alternative form of this invention have beenillustrated and described, it will be understood that various changesand variations may be made and that the features of one embodiment maybe incorporated in the other embodiment, all without departing from thespirit and scope of this invention.

What is claimed is:

1. A test drop facility for conducting experiments in a fractional,reduced or negative gravity environment comprising:

an elongated, closed test capsule, adapted to be dropped from a tower;

a test cell mounted within said capsule for containing a test specimen;

a first constant force spring interconnected between the top of saidtest capsule and the top of said test cell; and

a second constant force spring interconnected between the bottom of saidtest capsule and said test cell, the force exerted by one of saidconstant force springs being greater than that exerted by the otherconstant force spring to subject said test specimen to a reduced gravityenvironment.

2. A test drop facility, as set forth in claim 1, wherein the forceexerted by said first constant force spring is greater than the forceexerted by said second constant force spring to subject said testspecimen to a fractional gravity environment.

3. A test drop facility, for conducting experiments in a fractionalgravity or negative gravity environment including:

an elongated outer capsule;

a smaller free-falling elongated inner capsule within said outer capsuleadapted to fall from the upper to the lower end of said outer capsulewhen said outer capsule is dropped;

releasable attaching means for attaching said inner capsule to the topof said outer capsule;

a test cell within said inner capsule for containing a test specimen;and

a constant force spring extending between one end of said inner capsuleand said test cell for exerting a force on said test cell so that saidtest cell accelerates at a different rate of acceleration than saidinner capsule to subject said test specimen to a fractional gravity ornegative gravity environment.

4. A test drop facility, as set forth in claim 3, in-

cluding:

a first constant force spring interconnected between the top of saidinner capsule and the top of test cell; and

a second constant force spring interconnected between the bottom of saidinner capsule and said test cell,

the force exerted by one of said constant force springs being greaterthan that exerted by the other constant force spring to subject saidtest specimen to a reduced gravity environment.

5. A test drop facility, as set forth in claim 4, wherein the forceexerted by said first constant force Spring is greater than the forceexerted by said second constant force spring to subject said testspecimen to a fractional gravity environment.

6. A test drop facility, as set forth in claim 3, wherein both saidouter capsule and said inner capsule are provided with a vacuum thereinso that air friction does not affect the acceleration of said innercapsule or said test cell.

7. A test drop facility, as set forth in claim 3, wherein said outerelongated capsule includes:

a cylindrical body;

an upper outwardly converging conical truncated end connected to saidbody;

a lower outwardly converging conical end connected to said body;

a nose connected to and closing the lower end of said outer capsule;

a cap made of magnetic material connected to and closing the upperconical end of said outer capsule; and said inner capsule includes:

a cylindrical body;

an upper outwardly converging truncated conical end connected to saidbody;

a lower outwardly converging truncated conical end connected to thebottom of said body;

a nose connected to and closing said lower conical end; and

a cap made of magnetic material connected to and closing the upperconical end of said inner capsule, said cap of said outer capsule beingadapted to hold said outer capsule in position at the top of a test droptower by an electromagnet prior to a test and said cap of said innercapsule being adapted to hold said inner capsule at the top of saidouter capsule prior to a test.

8. A free-fall test facility for conducting experiments in a fractionalor reduced gravity environment comprising drop tower means providing avertical drop path, a test capsule, means for releasably securing saidtest capsule to said drop tower means at the upper end of said verticaldrop path and releasable to permit said test capsule to free fall alongsaid drop path, container means in said test capsule for housing anexperiment and movable relative to said test capsule during free-fall ofsaid test capsule, tmd means for accelerating said container meansrelative to said test capsule when said test capsule is in free-fallalong said drop path.

9. A free-fall test facility as defined in claim 8 wherein said meansfor accelerating said container means includes spring means for exertinga force on said dontaincr means to provide said acceleration.

10. A free-fall test facility as defined in claim 9 wherein said springmeans includes a constant force spring.

11 A free-fall test facility as defined in claim 8, wherein said droptower means further includes means providing a container at the lowerend of said drop path and wheat in said container to be impacted by saidtest capsule to decelerate said test capsule.

12. A free-fall test facility for conducting experiments in a fractionalor reduced gravity environment comprising drop tower means providing avertical drop path, a first capsule, means for rele'asably securing saidfirst capsule to said drop tower and releasable to permit said firstcapsule to free-fall along said path, a second capsule disposed withinsaid first capsule and movable relative to said first capsule, containermeans in said sonond capsule for housing an experiment and movablerelative to said second capsule during free-fall of said first capsuleand means for accelerating said container means relative 7 8 to saidsecond capsule when said first capsule is in free- UNITED STATES PATENTSfall along said drop path.

13. A free-fall test facility as defined in claim 12, T L wherem sardmeans for accelerating said contamer means 3,141,340 7/1964 Boehm 73 382X includes constant force spring means operaiively conr IILCICd to saidconminer means and said second capsule. CHARLES A RUEHL Primary ExaminerReferences Cited US, Cl, X,R.

The following references, cited by the Examiner, are 7312, 53 of recordin the patented file of this patent or the original 10 patent.

